Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production
In the presented research were used residues of aluminum and iron production. Bauxite residue, which is also called bauxite tailings or red mud, and blast furnace slag are the key wastes of metallurgical industry. There was also used foundry sand, which is a residue of casting process. These three c...
Autor principal: | Alekseev, Kirill |
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Idioma: | Inglês |
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Universidade Tecnológica Federal do Paraná
2017
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riut-1-28682017-12-28T14:49:42Z Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production Utilização da lama vermelha, da escória siderúrgica e da areia de fundição para a produção de materiais cerâmicos ambientalmente amigáveis Alekseev, Kirill Mymrine, Vsévolod http://lattes.cnpq.br/9025995206260148 Mymrine, Vsévolod Nagalli, André Costa, Eliane Betânia Carvalho Ponte, Haroldo de Araújo Cerâmica Bauxita Material cerâmico Resíduos industriais Resíduos como material de construção Construção civil Engineering, Civil Pottery Bauxite Ceramic materials Factory and trade waste Waste products as building materials Building Civil engineering CNPQ::ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL::MATERIAIS E COMPONENTES DE CONSTRUCAO Engenharia Civil In the presented research were used residues of aluminum and iron production. Bauxite residue, which is also called bauxite tailings or red mud, and blast furnace slag are the key wastes of metallurgical industry. There was also used foundry sand, which is a residue of casting process. These three components were used together to develop ceramic construction material. The main idea was to use industrial wastes only, no traditional natural materials. The waste glass and wood ash were added to the compositions in order to decrease melting point of the samples. In the research 24 compositions were sintered at 800-1225°C and their properties were studied. Their mechanical characteristics were analyzed using flexural strength test, measuring water absorption, density, and linear shrinkage. Physicochemical properties were studied by XRF, XRD, AAS, SEM, EDS, LAMMA, mapping, DTA, and TGA. The main reason for high results of flexural strength (19.78 MPa) of the samples was identified as a development of new amorphous formations. As a result of research, some compositions were suggested for specific construction materials production. Compositions containing red mud (40-100%), blast furnace slag (0-50%), foundry sand (0-50%), waste glass (0-20%), and wood ash (0-20%), according to Brazilian Norms and regulations for construction materials, may substitute traditional ceramic materials, which involve enormous exploration of natural resources. Nesta pesquisa foram utilizados resíduos da produção de alumínio e ferro. Resíduo de bauxita, que também é chamado de rejeitos de bauxita ou lama vermelha, e escória siderúrgica são os principais resíduos da indústria metalúrgica. Também foi utilizada areia de fundição, que é um resíduo do processo de fundição. Estes três componentes foram utilizados em conjunto para desenvolver material cerâmico de construção. A idéia principal era usar apenas resíduos industriais, sem materiais naturais tradicionais. Os residuos de vidro e as cinzas de madeira foram adicionados às composições para deminuir o ponto de fusão das amostras. Na pesquisa, 24 composições foram queimadas a 800-1225°C e suas propriedades foram estudadas. As características mecânicas das amostras foram analisadas através do teste de resistência à flexão, medindo-se a absorção de água, densidade e retração linear. As propriedades físico-quimicas foram estudadas por XRF, XRD, AAS, SEM, EDS, LAMMA, mapeamento, DTA e TGA. O principal motivo para os resultados elevados de resistência à flexão (19,78 MPa) das amostras foi identificado como o desenvolvimento de novas formações amorfas. Como resultado da pesquisa, algumas composições foram sugeridas para a produção específica de materiais de construção. Composições contendo lama vermelha (40- 100%), escória siderúrgica (0-50%), areia de fundição (0-50%), resíduo de vidro (0-20%) e cinzas de madeira (0-20%), atenderam normas e regulamentos brasileiros para materiais de construção, podem substituir materiais cerâmicos tradicionais, que envolvem a enorme exploração de recursos naturais. 2017-12-28T14:49:42Z 2017-12-28T14:49:42Z 2017-03-17 doctoralThesis ALEKSEEV, Kirill. Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production. 2017. 188 f. Tese (Doutorado em Engenharia Civil) - Universidade Tecnológica Federal do Paraná, Curitiba, 2017. http://repositorio.utfpr.edu.br/jspui/handle/1/2868 eng openAccess application/pdf Universidade Tecnológica Federal do Paraná Curitiba Brasil Programa de Pós-Graduação em Engenharia Civil UTFPR |
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Universidade Tecnológica Federal do Paraná |
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language |
Inglês |
topic |
Cerâmica Bauxita Material cerâmico Resíduos industriais Resíduos como material de construção Construção civil Engineering, Civil Pottery Bauxite Ceramic materials Factory and trade waste Waste products as building materials Building Civil engineering CNPQ::ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL::MATERIAIS E COMPONENTES DE CONSTRUCAO Engenharia Civil |
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Cerâmica Bauxita Material cerâmico Resíduos industriais Resíduos como material de construção Construção civil Engineering, Civil Pottery Bauxite Ceramic materials Factory and trade waste Waste products as building materials Building Civil engineering CNPQ::ENGENHARIAS::ENGENHARIA CIVIL::CONSTRUCAO CIVIL::MATERIAIS E COMPONENTES DE CONSTRUCAO Engenharia Civil Alekseev, Kirill Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
description |
In the presented research were used residues of aluminum and iron production. Bauxite residue, which is also called bauxite tailings or red mud, and blast furnace slag are the key wastes of metallurgical industry. There was also used foundry sand, which is a residue of casting process. These three components were used together to develop ceramic construction material. The main idea was to use industrial wastes only, no traditional natural materials. The waste glass and wood ash were added to the compositions in order to decrease melting point of the samples. In the research 24 compositions were sintered at 800-1225°C and their properties were studied. Their mechanical characteristics were analyzed using flexural strength test, measuring water absorption, density, and linear shrinkage. Physicochemical properties were studied by XRF, XRD, AAS, SEM, EDS, LAMMA, mapping, DTA, and TGA. The main reason for high results of flexural strength (19.78 MPa) of the samples was identified as a development of new amorphous formations. As a result of research, some compositions were suggested for specific construction materials production. Compositions containing red mud (40-100%), blast furnace slag (0-50%), foundry sand (0-50%), waste glass (0-20%), and wood ash (0-20%), according to Brazilian Norms and regulations for construction materials, may substitute traditional ceramic materials, which involve enormous exploration of natural resources. |
format |
Tese |
author |
Alekseev, Kirill |
author_sort |
Alekseev, Kirill |
title |
Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
title_short |
Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
title_full |
Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
title_fullStr |
Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
title_full_unstemmed |
Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
title_sort |
hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production |
publisher |
Universidade Tecnológica Federal do Paraná |
publishDate |
2017 |
citation |
ALEKSEEV, Kirill. Hazardous bauxite residue, blast furnace slag, and foundry sand application as the main components for environmentally friendly red ceramics production. 2017. 188 f. Tese (Doutorado em Engenharia Civil) - Universidade Tecnológica Federal do Paraná, Curitiba, 2017. |
url |
http://repositorio.utfpr.edu.br/jspui/handle/1/2868 |
_version_ |
1805303047258112000 |
score |
10,814766 |