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Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)

Reduce contamination in feed industries is a big challenge for all the companies to get better products and to expand the consumer marketing. Thus, the aim of this study was to identify and evaluate contamination of a feed mill, suggesting a control plan based on the system of Hazard Analysis and Cr...

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Principais autores: Coradi, Paulo Carteri, Lacerda Filho, Adílio Flauzino de, Chaves, José Benício Paes, dos Santos, Reginaldo Rodrigues
Formato: Artigo
Idioma: Português
Publicado em: Universidade Tecnológica Federal do Paraná (UTFPR) 2014
Acesso em linha: http://periodicos.utfpr.edu.br/rbta/article/view/1416
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spelling peri-article-14162017-12-11T17:31:36Z Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp) Coradi, Paulo Carteri Lacerda Filho, Adílio Flauzino de Chaves, José Benício Paes dos Santos, Reginaldo Rodrigues Reduce contamination in feed industries is a big challenge for all the companies to get better products and to expand the consumer marketing. Thus, the aim of this study was to identify and evaluate contamination of a feed mill, suggesting a control plan based on the system of Hazard Analysis and Critical Control Points (HACCP). The experimental activities were conducted in a poultry feed facility with a capacity of 1,000 ton/day, located in Minas Gerais state, Brazil. The evaluation of the contamination was performed on flow corn, soybean meal, and feed production. After 72 hours of operation of the equipment, high levels of microbiological contaminationwere identified on the surface. The low physical quality of the products (4.2% impurities, 15.83% w.b., aw 0.85) favored the development of insects (7), fungi (1.2x107 CFU.g-1) and bacteria (1.0x107 CFU.g-1) in batches grain, and animal by-products. The high rate of contamination in raw materials enabled the formation of mycotoxins (aflatoxins of 60 ppb, 28 ppm of fumonisins) in the final products. In the steps of receiving and storage of raw materials showed the highest levels of microbiological contamination, increasing the risk of contamination of the feed end. It was concluded that the contamination physic-chemical and microbiological processing unit found in the diet adversely affect the quality of the finished feed. For quality control of products was necessary to monitor all stages of production since the arrival of the raw material until dispatch of the diets. Universidade Tecnológica Federal do Paraná (UTFPR) Capes, Cnpq e Fapemig 2014-01-15 info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion application/pdf http://periodicos.utfpr.edu.br/rbta/article/view/1416 10.3895/S1981-36862014000100005 Revista Brasileira de Tecnologia Agroindustrial; v. 8, n. 1 (2014) 1981-3686 10.3895/S1981-368620140001 por http://periodicos.utfpr.edu.br/rbta/article/view/1416/4657 Direitos autorais 2016 CC-BY http://creativecommons.org/licenses/by/4.0
institution Universidade Tecnológica Federal do Paraná
collection PERI
language Português
format Artigo
author Coradi, Paulo Carteri
Lacerda Filho, Adílio Flauzino de
Chaves, José Benício Paes
dos Santos, Reginaldo Rodrigues
spellingShingle Coradi, Paulo Carteri
Lacerda Filho, Adílio Flauzino de
Chaves, José Benício Paes
dos Santos, Reginaldo Rodrigues
Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
author_sort Coradi, Paulo Carteri
title Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
title_short Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
title_full Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
title_fullStr Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
title_full_unstemmed Reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
title_sort reduction of the contamination in the processes of feed production using the system of hazard analysis and critical control points (haccp)
description Reduce contamination in feed industries is a big challenge for all the companies to get better products and to expand the consumer marketing. Thus, the aim of this study was to identify and evaluate contamination of a feed mill, suggesting a control plan based on the system of Hazard Analysis and Critical Control Points (HACCP). The experimental activities were conducted in a poultry feed facility with a capacity of 1,000 ton/day, located in Minas Gerais state, Brazil. The evaluation of the contamination was performed on flow corn, soybean meal, and feed production. After 72 hours of operation of the equipment, high levels of microbiological contaminationwere identified on the surface. The low physical quality of the products (4.2% impurities, 15.83% w.b., aw 0.85) favored the development of insects (7), fungi (1.2x107 CFU.g-1) and bacteria (1.0x107 CFU.g-1) in batches grain, and animal by-products. The high rate of contamination in raw materials enabled the formation of mycotoxins (aflatoxins of 60 ppb, 28 ppm of fumonisins) in the final products. In the steps of receiving and storage of raw materials showed the highest levels of microbiological contamination, increasing the risk of contamination of the feed end. It was concluded that the contamination physic-chemical and microbiological processing unit found in the diet adversely affect the quality of the finished feed. For quality control of products was necessary to monitor all stages of production since the arrival of the raw material until dispatch of the diets.
publisher Universidade Tecnológica Federal do Paraná (UTFPR)
publishDate 2014
url http://periodicos.utfpr.edu.br/rbta/article/view/1416
_version_ 1805292165608243200
score 10,814766

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